Manufacturing Technology

 

ERP Software Selection Resource

1/22/2010 by Jack Burnett

At TwinEngines, I help companies participating in the manufacturing value chain solve issues with manufacturing technology based solutions. For small and mid-market manufacturers, the ERP system may be the most costly technology investment in the company.  If your company uses 75% of the functionality of an ERP system, then I consider that a success.  As far as the remaining 25% to manage your unique processes, custom ERP extensions built on a flexible framework that integrates to ERP are often times the most efficient and effective answer.  Those ERP extensions are one of the solutions TwinEngines has been delivering the past 15 years.

Our industry experience enables us to integrate many of the leading ERP/MRP/Financial systems for small, mid market organizations.  Products like Microsoft Dynamics, Macola, Infor Visual, SyteLine, SysPro, Ross Systems, Epicor Vantage, Glovia, BAAN, Sage's MAS products, Intuit's QuickBooks, and more. 

One of the key value propositions at TwinEngines is our ability to help companies determine if they need an ERP system or if they should leverage custom and best of breed applications. If ERP is the answer we bring in our partners and other organizations to help.

Top10ERP.org is a great resource for manfuacturers to get an unbiased picture of the ERP landscape for manufacturing.  While we work primarily with discrete manufacturers, Top10ERP.org categorizes ERP systems for most modes of manufacturing including: process, mixed-mode, engineer-to-order, make-to-order, light assembly, shop floor/job shop and distribution.  It also sorts by industry and has whitepapers and case studies to help you understand ERP.

A resource like Top10ERP.org coupled with TwinEngines' strategic manufacturing technology consulting leads to manufacturing technology solutions that are the right fit and the best value for your company.

Bluetooth Manufacturing Technology

1/18/2010 by Jack Burnett

With a computer engineering and robotics background, I love to stay abreast of technology for manufacturing companies and small companies participating in the manufacturing value chain.  At TwinEngines, I'm particularly interested in manufacturing technology that integrates to information systems we build for manufacturers in Georgia and the Southeast.  I recently read about bluetooth technology in the warehouse and distribution centers, that can integrates easily into our shop-floor production software systems. Most of us have experienced bluetooth technology with our cell phones and keyboards and mouses for our PCs.  The benefit is we are not tied to one location, and we can free up our hands to do other things.

Now there are bluetooth-enabled barcode scanners, a great example of manufacturing technology in the warehouse improving productivity.  The LXE Bluetooth Ring Scanner fits on a finger so loaders can still use both hands to load products.  The scanner on the finger transmits the data to a computer located on the forklift or a central location.  There has been reported time-savings in the 20-30% range vs. mobile hand-held scanners.  Other benefits are the ability to track products moving through the warehouse and the ability to easily load different parts or products quicker in one crate.

Read the article here at "Manufacturing Business Technology".

Web Services Connect Value Chains

10/30/2009 by Jack Burnett

When it comes to manufacturing technology, web services are what connects systems and companies; a key technology for optimizing manufacturing value chains. Web services integrate applications over the Internet using the XML and SOAP open standards - XML to code and to decode data, and SOAP to transport it. Using Web services two organizations can communicate data to each other without knowing the details of each other's IT systems.  This allows a low cost method for integrating systems and synchronizing the flow of information across the manufacturing value chain.

TwinEngines integrates companies with their vendors, customers and dealers by implementing technology-based solutions.  We use web services everyday to help small and mid-market manufacturers and companies participating in manufacturing value chains to be more effective, agile and connected.  Here is a list of some of the web services we developed for the manufacturing value chain:

Salesforce.net - web service integrating web sales inquiries to CRM

eConnect - connect the Microsoft Dynamics GP financial system to your eCommerce website - web services that transfer products into the website and sales orders from the website

Authorize.Net - set of web services to authorize and capture charges for credit card purchases on an eCommerce website

PayPal Payflow Pro - set of web services to authorize and capture charges for credit card purchases on an eCommerce website

FedEx Web Services - set of web services to validate addresses and obtain shiping rates and services for eCommerce

UPS Online Tools - set of web services to validate addresses and obtain shipping rates and services for eCommerce

MAS 200 - web services to transfer product inventory to the website and send online orders to the MAS 200 system

OptiCard - set of web services to allow use of gift cards for B2B and B2C eCommerce - inquiry, add value, redemption and partial redemption, etc

SharePoint web services - web content management, document management and Portal lists web services

Custom Intranet administration web services for document and user management functions

Shareholder.com web services for integrating financials on your website

Bronto email marketing web services for website integration to the email service provider


Other integration technology that TwinEngines implements includes:

  • Google API - integration of Google maps on websites
  • Google Custom Search and Analytics integration
  • SQL Replication and Stored Procedures to transfer data from Company Extranets to In-House systems
  • Microsoft Virtual Earth integration with Microsoft Dynamics CRM

Economy recovering? Ways to emerge with an advantage

8/03/2009 by Chris Zimmerman

I recently read an article by Tom Emmrich, president, Americas, Dassault Systèmes that I couldn't agree with more.  Here are few points of summary:

This current downturn by some economist's estimations is around 18 months old.  So if current indicators (and history) are any guide, then the recovery has begun.  What can a manufacturing business do to be ready to emerge stronger and more capable and competitive?  Here are a few areas that we believe are critical:

  • Efficiency starts with manufacturing technology. Utilizing the latest manufacturing and information technologies and best practices can drive greater efficiencies, free time for innovation and give an organization the flexibility and core set of tools needed to succeed when the economy rebounds.
  • Automated PLM can speed innovation to market. Companies with a strong product lifecycle management strategy will be able to respond more rapidly to market changes or increases in demand by being able to iterate digitally on various product alternatives, and then quickly move to market while the competition is still getting started.
  • Innovation starts from within and means more than a casual or informal awareness of the market and industry - and must pervade the entire company, not just a few people. You need to develop a culture of innovation and process discipline to support it.
  • Collaboration is critical to the nimble business. To be a successful manufacturing business in today's markets means you must have the ability to seamlessly connect with your partners, suppliers, customers and branch offices.
  • Operating efficiently is the most important aspect of improving and preparing your company for success when the markets take a favorable turn. An economic downturn is, in fact, the perfect time to evaluate internal processes to identify ways of working which require evolution.

Regardless of the condition of your manufacturing business, a review of many of the tenets of a good business are important to realize future savings, and more importantly, to return to growth faster and to win market share.

Click here to review the complete article by Tom Emmrich.

Video Conferencing for Small Manufacturing Firms

7/24/2009 by Jack Burnett

With the manufacturing value chain including off-shore partners more and more, small and mid-market manufacturers and distributors all have employees who communicate with other employees, customers and suppliers around the world. These manufacturing businesses require a low-cost technology solution to solve their international and long-distance communication needs - both audio and video.

I consider Skype an effective technology solution for manufacturing fimrs to communcate with off-shore suppliers and partners.  The technology allows you to leverage your Internet bandwidth to speak, text and video-chat. We use the IP Telephony service at TwinEngines to speak to our international office and customers around the world. 

Skype also enables you to share files during your conference call, using the same interface. Both sides of the conversation has to use Skype in order for it to be a free service.  There are pay-as-you-go and monthly payment plans for calls to non-Skype phone numbers.

Here are the main Skype benefits:

  • Free voice calls between Skype users
  • Conference calls and videos with many people
  • Softphone for Multiple platforms -Windows, Mac, and Linux
  • Easy setup and good sound quaility
  • Texting capability, even while you are speaking
  • Share files easily
  • SkypeOut allows calls to regular phones - not free service

Find more information about Skype here.

 

Manufacturing Technology: Free FTP

7/23/2009 by Jack Burnett

I work with small and mid-market manufacturers, helping streamline operations and utilize manufacturing technology to increase competitiveness.  One tool I recommend to small businesses who need to share files with customers and vendors is the Microsoft Sky Drive.

The Sky Drive allows companies to share files anywhere they're online, 24/7, for free.  Each user account has a maximum of 25GB online storage, and they can set permissions on who can see their files.

A couple examples of Sky Drive solving real business problems for manufacturers:

One example where this manufacturing technology can be effective for small businesses is when a company has a photographer shoot all the product photos for an online catalog or eCommerce website.  The vector image files are large in size and with many files, email is not an option to receive the files.  With a Sky Drive account, the photographer can upload the files to the company, and employees can access the files anytime from anywhere.  Employees load the web-ready versions of the images with their content management system.

Another example is where a discrete manufacturer receives CAD drawings for made-to-order product.  Each customer can have their own folder to upload their drawing files, with only permissions to see that one folder.  The manufacturer acesses the proper folder to download the CAD drawing files.

Looking into the future, Microsoft just announced that the new Microsoft Office 2010 version will include FREE Office programs using files in Microsoft Live's Sky Drive storage.  Microsoft plans for lightweight versions of Word, Excel and PowerPoint on the web, which allows manufacturers to work with in their familiar Office environment and then share files with contractors who can collaborate withoug paying for an Office license.

Check out the Microsoft Sky Drive here.  If you need advice on setting up your FTP account for your particular business operation, contact me at TwinEngines.

 


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