Knowledge Base

ERP Extension for Manufacturers

8/20/2010 by Jack Burnett

What is ERP extension? ERP extension is simply leveraging the information in your ERP system with a custom software solution to do more for less.  The result is a fully integrated business solution that enables manufacturers to share information transparently to constituents across the value chain - to be more effective, agile and connected.

When talking about ERP extension, we also include MRP and CRM extension. Integrating ERP, MRP and CRM products with your company's business systems and with partners' external systems can extend functionality such as:

  • Determining real-time, production schedules for the shop floor
  • Creating BOMs from CAD systems
  • Connecting your eCommerce website to your ERP
  • Handling service requests on the Web
  • Empowering dealers to submit and track orders on the Web
  • Automating communications with your partners

In short, ERP/MRP/CRM extension improves the visibility of information across your value chain. Extensions are needed to support unique manufacturing processes, provide custom reporting, custom user interfaces and processes to update the ERP/MRP/CRM database, or real-time integration of transactions with other manufacturing, financial or eCommerce software.The most common reasons why an ERP extension is the right fit at the best value are:

  • the ERP/MRP/CRM software product doesn't perform the function,
  • the cost to customize the off-the-shelf product is prohibitive,
  • custom access to the ERP data is needed to support the shop floor or remote users,
  • your manufacturing process relies, in part, on ERP/MRP/CRM data.

TwinEngines consultants have spent the past 14 years working with manufacturers and working with and extending the capabilities of ERP, MRP, and CRM systems. Commercial, off-the-shelf software with which TwinEngines has worked include:

  • SAP
  • BAAN
  • Salesforce.com
  • Microsoft Dynamics AX, GP and NAV (Navision)
  • Microsoft CRM
  • Macola
  • Epicor Vantage
  • Infor
  • Sage's MAS
  • Visual
  • SysPro
  • SyteLine
  • QuickBooks
  • Act! and Goldmine

At TwinEngines, we know manufacturing and how these systems operate, what they are best suited to do, how data is organized, and when an extension is the right choice for your unique manufacturing process.  We have found that manufacturers confronted with the option to buy a newer, bigger, better ERP system, can instead implement a more cost-effective, custom solution to exend the investment in the current ERP system.

There are two main types of custom extension solutions. The first are custom manufacturing operations management systems that stand beside the ERP, MRP and/or CRM system. They pull data from the ERP/MRP/CRM databases, and update information via access at the database level or through service-oriented architecture (SOA) functions.  An example is a production scheduling system that the front office and shop floor use to manage operations, and that customers use to enter and track orders.  Often times they provide touch screen access on the shop floor and mobile access in the warehouse.

The second type of extension solutions are standalone, custom applications that plug into the ERP/MRP/CRM system adding specific functionality to support operations or eCommerce. An example is plugging in a custom order entry tool into the CRM system so CSRs can utilize CRM customer information and the web eCommerce platform - a tool that is also integrated to financials for accounting.

TwinEngines utilizes both web development software and database application development tools to build extension solutions. Internal database applications that integrate to the underlying ERP/MRP/CRM system and also provide Internet access for customers, vendors and partners enable manufacturers to operate more effectively and streamline sales, customer service and their value chain.

ERP/MRP/CRM software products provide a broad range of functionality trying to cover a diverse group of businesses. They do a great job supporting the common, core business functions. However, almost all implementations require additional, custom functionality that does not come "out-of-the-box". Why? Because successful manufacturers have unique business processes that make them competitive - processes that the ERP system do not effectively address. TwinEngines builds well designed extensions to ERP systems extending their value and economic shelf-life, providing a more complete solution for manufacturers.

 

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    Shop Floor Visibility

    According to Forrester Research, shop-floor visibility is imperative when it comes to managing supply chain issues such as outsourcing, customization and shorter product life cycles. The TwinEngines operations management platform is an ERP extension that seamlessly connects the shop floor to the enterprise, allowing a manufacturer to see, analyze and control its operations in real time for the best competitive advantage.